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By Jessica, Founder of Bestone Inc. – With 16 years in pet product manufacturing, I’m sharing insider knowledge about where popular pet brands produce their gear.
| Quick Answer | Details |
|---|---|
| Design Location | Massachusetts & Tennessee, USA |
| Manufacturing Countries | China, Vietnam, Mexico, Cambodia |
| Quality Certifications | ISO 9001:2015, Crash-tested harnesses |
| Cost Savings | 30-40% lower than US manufacturing |
The Complete Answer: Where Are Kurgo Products Made?
Design Headquarters vs. Manufacturing Locations
Kurgo products are designed in the United States but manufactured overseas. Specifically, the brand’s creative teams work from their headquarters in Salisbury, Massachusetts, and their satellite office in Knoxville, Tennessee. However, the actual production happens in four main countries: China, Vietnam, Mexico, and Cambodia.
This approach, commonly called “designed in USA, made overseas,” allows companies to maintain creative control while benefiting from cost-effective manufacturing. Moreover, it enables faster scaling and global distribution networks.
Product Categories by Manufacturing Region
Different Kurgo products come from different manufacturing regions based on material expertise and logistics. For instance, their famous car safety harnesses typically originate from China, where specialized factories handle crash-testing requirements. Meanwhile, simpler products like basic collars might come from Vietnam or Cambodia to optimize costs.
Harnesses
Quick-Release Collars
Standard Leashes
“We always add a small ‘FudgeFactor’ to cost estimates to protect margins against unforeseen factory or logistics shifts.” — Gordie Spater, Co-Founder of Kurgo
Why Kurgo Chooses Global Manufacturing (Business Strategy)
Cost Optimization and Competitive Pricing
The primary reason Kurgo manufactures overseas is cost efficiency. Manufacturing in countries like China and Vietnam provides 30-40% lower production costs compared to US-based facilities. This significant savings allows Kurgo to offer premium-quality products at competitive prices that pet owners can afford.
Furthermore, labor costs in these regions are substantially lower, while technical expertise remains high. Many factories specialize in outdoor gear and tactical equipment, making them perfect partners for adventure-focused pet products.
Industry Insight: According to pet industry analysts, “customization and fast delivery are the top concerns for US-based pet brand owners in 2025.” This trend reflects what manufacturers observed during the Global Pet Expo this March.
Behind the Scenes: Kurgo’s Quality Control Process
Factory Certification Requirements
Kurgo doesn’t work with just any manufacturer. Instead, they partner with certified factories that meet strict international standards.
Moreover, factories undergo regular third-party audits focusing on worker safety, environmental compliance, and production capabilities. This thorough vetting process guarantees that Kurgo’s safety standards are maintained regardless of manufacturing location.
Testing and Inspection Protocols
Every Kurgo product batch undergoes comprehensive testing before leaving the factory. For car safety harnesses, this includes crash-testing simulations to ensure they meet automotive safety standards. Additionally, materials face UV resistance tests, tensile strength evaluations, and waterproof coating assessments.
The company also conducts random sample inspections at different production stages. Quality control teams check everything from stitching consistency to hardware durability. This multi-layer approach ensures consistent quality across all manufacturing locations.
Lifetime Warranty Verification
Kurgo’s famous lifetime warranty isn’t just marketing—it’s backed by rigorous quality verification. Products must pass final inspections at US distribution centers before reaching retailers. This final checkpoint catches any defects that might have slipped through factory-level quality control.
“B2B buyers prioritize quality and crash-testing credentials, especially for seat-belt harness certifications. Speed of new-product development via ODM partners is equally important.” — Industry Manufacturing Report, 2025
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What This Means for Pet Owners (Practical Impact)
Product Quality and Safety Implications
For pet owners, Kurgo’s global manufacturing approach delivers consistent quality at accessible prices. The brand’s strict quality control ensures that a harness made in China performs identically to one produced in Vietnam. This consistency is crucial for safety-critical products like car restraint systems.
Additionally, the multi-country approach means better product availability. When one manufacturing region faces delays, production can shift to alternative locations, reducing out-of-stock situations.
Pricing Benefits and Value Proposition
The cost savings from overseas manufacturing directly benefit consumers. Without these manufacturing efficiencies, Kurgo’s premium products would cost 30-50% more. This pricing advantage makes high-quality pet safety gear accessible to more pet families.
Furthermore, the competitive pricing doesn’t compromise on features. Pet owners get advanced materials, thoughtful design, and comprehensive warranties at reasonable prices. This value proposition has made Kurgo a leader in the adventure pet gear category.
Consumer Tip: When evaluating where pet products are made, focus on the brand’s quality control processes rather than just manufacturing location. A well-managed overseas facility often produces higher quality than a poorly supervised domestic one.
Industry Context: The Global Pet Manufacturing Landscape
Market Size and Regional Breakdown
| Market Metric | 2025 Value |
|---|---|
| Global pet accessories market size | $7.15 billion |
| North America market share | 39.51% |
| US pet industry total expenditure | $157 billion |
| Pet supplies segment value | $34.3 billion |
Why Most Pet Brands Manufacture Overseas
Kurgo isn’t unique in choosing overseas manufacturing. In fact, over 80% of pet accessories sold in North America are produced in Asia or Latin America. This trend exists because specialized manufacturing clusters in these regions offer unmatched expertise and cost efficiency.
Countries like China have developed entire industrial ecosystems around pet product manufacturing. From specialized materials to expert seamsters familiar with pet gear requirements, these regions provide comprehensive manufacturing solutions that would be difficult to replicate domestically.
How to Evaluate Manufacturing Origins When Buying Pet Products
Red Flags to Watch For
When researching where pet products are made, certain warning signs indicate potential quality issues. First, be cautious of brands that won’t disclose manufacturing locations or provide vague answers about production origins. Transparency usually indicates confidence in manufacturing partners.
Additionally, extremely low prices often signal corner-cutting in materials or quality control. While overseas manufacturing reduces costs, quality products still require investment in proper materials and testing procedures.
Questions to Ask Brands
Before purchasing pet products, especially safety-critical items like harnesses or car restraints, ask these key questions:
- Where exactly are products manufactured? Look for specific countries, not just “overseas” or “imported.”
- How do you test product safety? Especially important for car safety harnesses and lift harnesses.
- What quality control measures exist? Multiple inspection points suggest serious quality commitment.
For safety products, look for specific testing certifications. Car safety harnesses should meet automotive industry standards, while life jackets should undergo buoyancy testing by recognized testing laboratories.
Expert Insight: “Function-first design is dominating 2025’s pet accessory trends. Consumers are prioritizing safety features and durability over pure aesthetics.” — Pet Industry Manufacturing Analysis, 2025
FAQ Section
Are Kurgo products made in the USA?
Kurgo products are designed in the USA (Massachusetts and Tennessee) but manufactured overseas in China, Vietnam, Mexico, and Cambodia. This hybrid approach combines American design innovation with cost-effective global manufacturing.
Where is Kurgo headquartered?
Kurgo’s primary headquarters is located in Salisbury, Massachusetts, with an additional satellite office in Knoxville, Tennessee. Both locations focus on product design, development, and business operations.
Are Kurgo products ethically manufactured?
Yes, Kurgo partners only with certified factories that comply with international labor standards, conduct regular worker safety audits, and implement waste-reduction programs. Their supply chain transparency demonstrates commitment to ethical manufacturing practices.
Which countries produce Kurgo’s car safety harnesses specifically?
Kurgo’s crash-tested car safety harnesses are primarily manufactured in China, where specialized factories have expertise in automotive-grade safety testing and certification processes. These facilities meet strict quality standards required for pet safety equipment.
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Conclusion
Understanding where Kurgo products are made reveals the complex but strategic approach many modern pet brands use to deliver quality products at competitive prices. By designing in the USA while manufacturing across Asia and Latin America, Kurgo achieves the optimal balance of innovation, quality, and affordability.
For pet owners, this global approach means accessing premium-quality gear that undergoes rigorous testing and quality control—all at prices that make safety accessible to more families. The key is choosing brands that prioritize transparency and maintain strict quality standards regardless of manufacturing location.
Looking for reliable pet product manufacturing? At Bestone Inc., we combine 16 years of manufacturing expertise with the same quality standards that leading brands trust. Our ODM and OEM services help pet brands create exceptional products while maintaining ethical manufacturing practices. Contact us today to discuss your pet product manufacturing needs.
